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1.0 To 2.76 Mm Intermediate RBD Wire Annealing Machine
Main Features
Annealing mechanism
The annealing machine adopts the principle of DC short-circuit heating. In order to prevent the wire from oxidation in the heating process, we use steam to protect it in the working process. Annealing consists of the following parts:
(1) Preheating section: before annealing and heating, the wire rod shall be heated to a certain temperature in advance to prevent the sudden heating of the material from affecting and changing the material.
(2) Annealing section: the preheated wire heats the wire to 520 ℃ - 580 ℃ through the annealing section. Here, we change the annealing heating temperature by adjusting the DC voltage of annealing, not by directly adjusting the annealing temperature. We change the annealing softening degree by changing the annealing voltage.
(3) Cooling section: when the material is heated to the specified temperature, it will be cooled down immediately in the cooling section. In the process of high temperature and rapid cooling, the crystals inside the material will be rearranged to soften. Water is used for cooling, so the temperature of cooling water for annealing shall not be too hot, otherwise poor cooling will affect the annealing effect.
(4) Drying section: it is used to dry the moisture on the wire surface. The principle is the same as preheating. It is short-circuit heating with DC voltage.
(5) Blow dry: forced blow dry with compressed air.
Technical Parameters
Machine Specs | ZDL350B | ||||||
Max input diameter (mm) | 3.0 / 3.5 | ||||||
Output wire diameter (mm) | 1.0 to 2.76 | ||||||
Max dies No. | 9 | ||||||
Max wire speed (m/min) | 1200 | ||||||
Main power (kw) | 55 | ||||||
Dual-reel bobbin size (mm) | 500 - 630 | ||||||
Max take up speed (m/s) | 25 | ||||||
Take up motor (kw) | 15 | ||||||
Max annealing speed (m/s) | 20 | ||||||
Max tension (N) | 138 | ||||||
Noise (db) | Less than 80 | ||||||
Air pressure (MPa) | 0.6 | ||||||
Air volume (m³/min) | 1.0 | ||||||
Power supply (V) | 415 (+/-15) | ||||||
Frequency (Hz) | 50 / 60 |
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Intermediate RBD Wire Drawing With Double Spool Ta...
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Manual of Machine Purchase
Packing, Shipping, Quality & Service, FAQ etc.pdf
Our Company
Dongguan Wiremac Machinery Equipment Co., Ltd. Is located in Houjie Town, a famous historic town in China. Our company is a wire and cable equipment manufacturer integrating R&D, processing, assembly, commissioning and after-sales.
The company is committed to copper wire, copper clad steel, copper clad aluminum and other metal wire deep processing and research, with a variety of high quality machines: micro wire drawing machine, fine wire drawing machine, fine wire drawing machine with continuous annealing, medium fine wire drawing machine, intermediate wire drawing machine, intermediate RBD wire drawing machine and copper rod breakdown machine.
Our company provides a complete set of wire processing solutions for customers, but also customize and design non-standard special equipment according to the requirements of customers.
Our company upholds the spirit of “Honesty-based, Quality-based” enterprise, and continue to research and develop innovation and development, with professional skills and standardized pragmatic management, in line with the “High-quality and High-efficiency” business philosophy, from the overall planning, staff training, installation and commissioning, after-sales service, to provide customers with better and more satisfactory products and service.
Our Workshop
FAQ
1. Q: Are you manufacturer or trading company?
A: We are a manufacturer.
2. Q: What info you need before you make the proposal?
A: The input & output wire diameter, spool size, application, 3 phase voltage & frequency, annealing or not, and your other requirement.
3. Q: How can I trust you and make a payment to you?
A: (1) We are an audited supplier by international SGS, with its certificate. They approve that we are an original manufacturer and meet their standard.
(2) We are a member of Made in China, who is always responsible for all customers.
(3) Please visit us and check our factory by video, and request necessary documents from us.
4. Q: I have no experience buying something abroad. What can I do?
A: We will guide and show you how to do the importation, you can also seek help from your local agency.
5. Q: Do you provide installing and debugging overseas?
A: Overseas machine installation and worker training services are available.
6. Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.
7. Q: How does your factory do regarding quality control?
A: There is zero tolerance to poor quality. Quality control complies with SGS & ISO 9001. Every machine has to past testing and trial running before it's packed for shipment.
8. Q: How can I trust you that machines pasted testing and trial running before shipping?
A: 1) We record the testing videos for you, and every necessary photos for you.
2) We welcome you to visit us and test machine by yourself in our factory.
9. Q: What about our after-sale service?
A: We provide technical support on line as well as overseas services by skillful technicians.
10. Q: What should I do if I just start a new business?
A: Contact us immediately, we provide free consultant pre-sales service. Also we can help you with material purchase, worker training, etc.
11. Q: Can I visit you factory to check machines on-site? What Should I bring when I visit your factory?
A: We are manufacturer, and welcome customers to visit us. For special product design, you are suggested to bring some samples, you can test it with our machines on-site.
12. Q: Can I use my own logo?
A: No problem, please inform us.